Feeler: reinforcement brackets for larger sway bars

Buy, sell, or trade parts.
95maxrider
Posts: 435
Joined: Sep 25, 2012 2:50 PM
Location: Herndon, VA

Post by 95maxrider »

mooseheadm5 wrote:Fronts look like this and weld to the frame rails:
Image

Rears are the same as the other cars.
Thanks!

Well, I did some more searching and came across some helpful threads on E24 forums regarding the FSB frame mounts:

http://forums.bimmerforums.com/forum/sh ... -in-635csi

http://bigcoupe.com/phpBB2/viewtopic.ph ... a6e49c7eb7

http://www.mye28.com/tech/rods_pages/si ... _mount.pdf

Now, my question is if I can use the non-M brackets and thin bushings, and just reinforce the stock non-M frame mount instead of trying to fabricate a new frame mount to accommodate M5 bushing brackets? Is the frame mount the weak point or is the bracket the weak point? Also, where can I get new 25/18 bushings that fit in non-M brackets?
vinceg101
Posts: 4898
Joined: Jun 20, 2007 2:40 AM
Location: Los Angeles, CA

Post by vinceg101 »

95maxrider wrote:
mooseheadm5 wrote:Fronts look like this and weld to the frame rails:
Image

Rears are the same as the other cars.
Thanks!

Well, I did some more searching and came across some helpful threads on E24 forums regarding the FSB frame mounts:

http://forums.bimmerforums.com/forum/sh ... -in-635csi

http://bigcoupe.com/phpBB2/viewtopic.ph ... a6e49c7eb7

http://www.mye28.com/tech/rods_pages/si ... _mount.pdf

Now, my question is if I can use the non-M brackets and thin bushings, and just reinforce the stock non-M frame mount instead of trying to fabricate a new frame mount to accommodate M5 bushing brackets? Is the frame mount the weak point or is the bracket the weak point? Also, where can I get new 25/18 bushings that fit in non-M brackets?
It's always been the weld points on the frame mounts. The brackets themselves are pretty hardy. Except for the rears, then it's both the welds and frame brackets that are the problem.

I can't find those brackets on ESC's current website either under an E28 M5 suspension. Are those BMW stock parts or something of their own design?
95maxrider
Posts: 435
Joined: Sep 25, 2012 2:50 PM
Location: Herndon, VA

Post by 95maxrider »

vinceg101 wrote: It's always been the weld points on the frame mounts. The brackets themselves are pretty hardy. Except for the rears, then it's both the welds and frame brackets that are the problem.

I can't find those brackets on ESC's current website either under an E28 M5 suspension. Are those BMW stock parts or something of their own design?
Hmm, I've never seen anything about reinforcing the rear brackets, how would one go about doing that? Triangulate it in some way?

From what I remember seeing somewhere earlier in a link to the ECS site, those frame brackets are NLA Anyway, so the point is moot.

I found a website that is claiming to have the M5 front frame mounts in stock, so I placed an order with www.bmwpartsupply.com We will see if they actually come through....
vinceg101
Posts: 4898
Joined: Jun 20, 2007 2:40 AM
Location: Los Angeles, CA

Post by vinceg101 »

95maxrider wrote:
vinceg101 wrote: It's always been the weld points on the frame mounts. The brackets themselves are pretty hardy. Except for the rears, then it's both the welds and frame brackets that are the problem.

I can't find those brackets on ESC's current website either under an E28 M5 suspension. Are those BMW stock parts or something of their own design?
Hmm, I've never seen anything about reinforcing the rear brackets, how would one go about doing that? Triangulate it in some way?

From what I remember seeing somewhere earlier in a link to the ECS site, those frame brackets are NLA anyway, so the point is moot.

I found a website that is claiming to have the M5 front frame mounts in stock, so I placed an order with www.bmwpartsupply.com We will see if they actually come through....
Sorry, thought this was mentioned earlier in this thread:http://home.mindspring.com/~scrappycrow ... acket.html

Good luck with that order, but I doubt they'll come through.
95maxrider
Posts: 435
Joined: Sep 25, 2012 2:50 PM
Location: Herndon, VA

Post by 95maxrider »

vinceg101 wrote: Sorry, thought this was mentioned earlier in this thread:http://home.mindspring.com/~scrappycrow ... acket.html

Good luck with that order, but I doubt they'll come through.
Oh, I'm aware of how to reinforce the frame mount, but I thought you said the bushing bracket was also failure prone in the rear? That page only goes over the frame mount.

And you're correct, the vendor let me know they actually don't have the part in stock. What a surprise....
vinceg101
Posts: 4898
Joined: Jun 20, 2007 2:40 AM
Location: Los Angeles, CA

Post by vinceg101 »

Sorry, the weak part is really just the frame mount. Both its' design and its' installation are the issues.
The actual bracket (the one around the bushing and bar) is fine.
Blue Shadow
Posts: 10306
Joined: Feb 12, 2006 12:00 PM
Location: SE PA

Re: weld on brackets

Post by Blue Shadow »

alpinass wrote:Part 25 - has been on BO in Germany for over 6 months. None in the States. I need a set ASAP.
Well my dealer did locate a pair of these in Eugene, OR. Been there for 5 years according to the guy I got them from.
nikos_kalogridis
Posts: 110
Joined: Apr 25, 2006 3:47 AM
Location: Athens, Greece

Post by nikos_kalogridis »

mooseheadm5 wrote:Fronts look like this and weld to the frame rails:
Image
If someone that already has those can provide me with measurements I could fabricate some ;-)
nikos_kalogridis
Posts: 110
Joined: Apr 25, 2006 3:47 AM
Location: Athens, Greece

Post by nikos_kalogridis »

mooseheadm5 wrote:Fronts look like this and weld to the frame rails:
Image
If someone that already has those can provide me with measurements I could fabricate some ;-)
ahab
Posts: 6201
Joined: Jun 11, 2006 9:12 AM
Location: Chalfont, PA

Post by ahab »

vinceg101 wrote:It's always been the weld points on the frame mounts. The brackets themselves are pretty hardy. Except for the rears, then it's both the welds and frame brackets that are the problem.
Sorry Vince, this isn't really true. The problem with the front mounts is the tab and slot design for the bushing keeper. I've never seen the frame welds fail, the tab tears out of the slot. As I said in the other thread, the M5 front mounts have bolts top and bottom, which aside from the size of the landing pad itself, is the primary design difference on the M5. The brackets have 4 holes as shown in the photos on this page, but the clamshells that surround the bushing only have a hole top and bottom so you pick two of the holes in the mounts and use them.

Personally, I think the existing smaller mounts could be used if you re-engineered the tab and slot arrangement so that the clamshell was bolted on both sides. You'd have to elongate the pad so that you could weld a nut to it. You might sacrifice some ride quality (not performance) by using the paper thin bushing that IE and others supply to accommodate the large bar in the small keeper, but as long as you prevent the tab from distorting and tearing out the problem will go away. Shawn D's writeup for the rears applies to all E28s.

M5 keeper
Image

535 keeper (item 3)
Image
wkohler
Posts: 50924
Joined: Oct 05, 2006 11:04 PM
Location: Phönix, Arizona, USA
Contact:

Post by wkohler »

Yep, me experience is that the slot in the bracket tears out which then breaks out the captive nut. Did that and went to the M5 stuff. Sadly, later sent the car to the yard.
vinceg101
Posts: 4898
Joined: Jun 20, 2007 2:40 AM
Location: Los Angeles, CA

Post by vinceg101 »

I defer to your direct knowledge. I was letting my experience with the rear mounts jade my responses about the fronts. Since I used the IE front mount system, it was never an issue for my '88 535.
Learn something new everyday.
ahab
Posts: 6201
Joined: Jun 11, 2006 9:12 AM
Location: Chalfont, PA

Post by ahab »

Well, if it makes you feel any better, with regards to the rears you are 100% correct, the welds tear off the body!
mooseheadm5
Beamter
Beamter
Posts: 23035
Joined: Apr 08, 2009 10:30 PM
Location: Charlottesville, VA
Contact:

Post by mooseheadm5 »

I'm feeling like it may be time for me to resurrect this project now that I have a non-M car to work with.
ldsbeaker
Posts: 6131
Joined: Mar 25, 2007 10:14 PM
Location: Slicktop City, AZ
Contact:

Post by ldsbeaker »

mooseheadm5 wrote:I'm feeling like it may be time for me to resurrect this project now that I have a non-M car to work with.
Yes, plz.

(is THAT right... an auto-correct for P L Z? hahahaha :laugh:
95maxrider
Posts: 435
Joined: Sep 25, 2012 2:50 PM
Location: Herndon, VA

Post by 95maxrider »

mooseheadm5 wrote:I'm feeling like it may be time for me to resurrect this project now that I have a non-M car to work with.
For the love of god, YES PLEASE :banana:
Blue Shadow
Posts: 10306
Joined: Feb 12, 2006 12:00 PM
Location: SE PA

Post by Blue Shadow »

Well that last set of M5 FSB Frame Mounts: BMW pn 41-11-2-230-014 that were in the US are now in my garage and will be installed soon enough.

Curious why folks did not find these as the local dealer found them quickly enough and gave me the contact info for the dealer that had them. Ordered years ago and never picked up.

I guess it is time for Paul to engineer something to replace these.

Still looking for him to fab up some front caliper carriers for the E23 to allow bigger brakes.
wkohler
Posts: 50924
Joined: Oct 05, 2006 11:04 PM
Location: Phönix, Arizona, USA
Contact:

Post by wkohler »

Sounds like you're lucky enough to have a dealer that gives a shit, unlike some of us who are charged nearly twice list price.

Congratulations.
Blue Shadow
Posts: 10306
Joined: Feb 12, 2006 12:00 PM
Location: SE PA

Post by Blue Shadow »

wkohler wrote:Sounds like you're lucky enough to have a dealer that gives a shit, unlike some of us who are charged nearly twice list price.

Congratulations.
When I call the dealer for a part or an ASAP or whatever the guys in the Parts Dept know me from the fact I use the part number. And the dealer gives me parts at discounted prices. All I did was ask.
95maxrider
Posts: 435
Joined: Sep 25, 2012 2:50 PM
Location: Herndon, VA

Post by 95maxrider »

I take it not much has happened with this project :(
mooseheadm5
Beamter
Beamter
Posts: 23035
Joined: Apr 08, 2009 10:30 PM
Location: Charlottesville, VA
Contact:

Post by mooseheadm5 »

Just picked up the E28 a couple weeks ago. It is still on the trailer.
95maxrider
Posts: 435
Joined: Sep 25, 2012 2:50 PM
Location: Herndon, VA

Post by 95maxrider »

mooseheadm5 wrote:Just picked up the E28 a couple weeks ago. It is still on the trailer.
Bumping for a reminder :)
mooseheadm5
Beamter
Beamter
Posts: 23035
Joined: Apr 08, 2009 10:30 PM
Location: Charlottesville, VA
Contact:

Post by mooseheadm5 »

Pulled that sucker off the trailer Saturday!

That said, either this gentleman may be able to get things going, or I may be able to work with him to make it happen:

http://www.mye28.com/viewtopic.php?t=118321
95maxrider
Posts: 435
Joined: Sep 25, 2012 2:50 PM
Location: Herndon, VA

Post by 95maxrider »

mooseheadm5 wrote:Pulled that sucker off the trailer Saturday!

That said, either this gentleman may be able to get things going, or I may be able to work with him to make it happen:

http://www.mye28.com/viewtopic.php?t=118321
Just a friendly reminder, in case you're bored :) The other fellow hasn't made much progress.
Post Reply