Maytag: The Alpine '87 529i

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tig
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Post by tig »

Found it. Just needed better light. The engraving was just much lighter than what I'd seen in other pictures.

Circled it with a sharpie.

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waynet1
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Post by waynet1 »

Just one picture I'll add (from Rod's site) for you to ,well, think about.

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tig
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Post by tig »

waynet1 wrote:Just one picture I'll add (from Rod's site) for you to ,well, think about.

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Sadly, because Rod's site does not load on my home network (!) I can't see said picture. :-(
waynet1
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Post by waynet1 »

Here ya go.

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tig
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Post by tig »

waynet1 wrote:Here ya go.

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Got it. Mine is stamped "W+P 1 86" and thus is not one of the really bad ones. My car was made 7/86 so must have JUST missed getting one of the recalled "W+P 2 86" sprockets. I'm sure there's a risk that this sprocket could fail, but there's no way I'm getting one of those newfangled ones in time, so will just risk it...
tig
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Post by tig »

Taking the intake manifold off with the engine in the car is a lot harder than I thought it would be.

Can the fuel rail and injectors be pulled out without taking the intake manifold off?

Clearly the valve cover can come off and that might make more room to get to the fuel rail/injectors.
tig
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Post by tig »

Done for the day.

- Timing belt off
- New water pump on
- New timing belt tensioner on
- AFM, boot, etc... off
- In-engine bay alarm crap pulled
- Heater control valve out
- Temporary heater control valve bypass ready

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Tomorrow
- Install heater valve bypass
- R&R heater fan
- Pull valve cover
- Adjust valves (got all the parts today!)
- Clean injectors (if I can to it without removing intake)
- Re-assemble everything
- Replace wheel bearing
- Replace dog-bones
- Rip out alarm
- Fix stereo

Monday night (assuming heater valve rebuild kit comes as promised)
- Rebuild heater valve
- Pull AFM again and install rebuilt heater valve
Kyle in NO
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Post by Kyle in NO »

Yes, the fuel rail and injectors can be pulled without removing the intake manifold. Pop injectors and rail out, then roll the whole assembly over the valve cover area and out.
a
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Post by a »

Kyle in NO wrote:Yes, the fuel rail and injectors can be pulled without removing the intake manifold. Pop injectors and rail out, then roll the whole assembly over the valve cover area and out.
They are easier to take out on that M20 than the later ones.. I use a Stanley pry-bar to start the injectors out of the intake. Lube the O-rings with gear oil when installing them.
tig
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Post by tig »

a wrote:
Kyle in NO wrote:Yes, the fuel rail and injectors can be pulled without removing the intake manifold. Pop injectors and rail out, then roll the whole assembly over the valve cover area and out.
They are easier to take out on that M20 than the later ones.. I use a Stanley pry-bar to start the injectors out of the intake. Lube the O-rings with gear oil when installing them.
Thanks guys.

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I take it that the valve adjustment should be done AFTER I've installed the new timing belt, otherwise I won't be able to move the crank/pistons.

I'm not finding any instructions on replacing the camshaft seal, other than in Bentley's under head disassembly (3.4.1). Is that the proceedure?

There was some RTV on the tops of the old blind plugs, should I do the same?

Can valve cover gaskets be re-used. The one I pulled off looks fine.
Kyle in NO
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Post by Kyle in NO »

The valve cover gasket will leak, trust me. The newer Victor Reinz gaskets have a bead of silicone already imbedded for better sealing. You can smear a small amount of RTV over the blind plug to head joint to ensure a good seal.
Coldswede
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Post by Coldswede »

No RTV on the blind plugs, they are under compression from the valve cover and need no sealer.

I just followed Mr Bentleys instruction for the cam seal and it worked perfectly. It is pretty simple anyway. Do note the sentence about setting the seal slightly deeper to let the lip ride on an unworn area.
tig
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Post by tig »

nbever mind
Last edited by tig on Nov 24, 2013 1:41 PM, edited 1 time in total.
tig
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Post by tig »

Kyle in NO wrote:The valve cover gasket will leak, trust me. The newer Victor Reinz gaskets have a bead of silicone already imbedded for better sealing. You can smear a small amount of RTV over the blind plug to head joint to ensure a good seal.
Roger that. I have a VR gasket and will use it. THanks.
waynet1
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Post by waynet1 »

Might want to remove the oiling tube on top and flush it with solvent so it's sure to be clear.
tig
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Post by tig »

FML!

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And then, while re-assembling them to the fuel rail I dropped one.

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I have a set of injectors from a donor M30B34. Will they work?

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If not, I'm totally i'm totally screwed unless I can find someone locally with a set of correct M20 injectors.

Frak. Frak. Frak!
wkohler
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Post by wkohler »

Pintle caps and O-rings are stocked at NAPA.
tig
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Post by tig »

wkohler wrote:Pintle caps and O-rings are stocked at NAPA.
No shit? Thanks. Called them and sure enough! Whew. Thanks Chris.
wkohler
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Post by wkohler »

You should have had all of that ready to go before even thinking of pulling the injectors though.
tig
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Post by tig »

There's this resistor inline for the coolant temp sensor.
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I've read that this is a common fix for something, but I've never found anything that describes precisely WHAT.

The solder joint is horrible. It is going to break, likely when I next plug it in. I want to re-do it. However, the wires are super short.

Any downsides, other than some it being the wrong color & future owner being confused, by me using this connector I pulled off a ratty B34 harness I had? I can then do the resistor correctly with shrink wrap and everything.

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Last edited by tig on Nov 24, 2013 3:22 PM, edited 1 time in total.
tig
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Post by tig »

wkohler wrote:You should have had all of that ready to go before even thinking of pulling the injectors though.
I had no idea the pintle caps were removable. The o-rings on these injectors look great. Next time I'll know.
wkohler
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Post by wkohler »

The resistors were added because people complained about idle. They did the same thing on x33s. Frankly, I'd remove it completely.
tig
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Post by tig »

wkohler wrote:The resistors were added because people complained about idle. They did the same thing on x33s. Frankly, I'd remove it completely.
Can you explain what it did/didn't do to the idle. I'd appreciate it.
wkohler
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Post by wkohler »

It richens the mixture, which when the engine is cold, improved driveability for the whiners. This was usually performed in conjunction with adjusting the AFM wiper, so if you decide to remove it and find the car runs less than stupendously, look at the AFM. The resistor can very well be a source of a No-start if the solder joints break, as the CTS signal is necessary to operation of the vehicle.
tig
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Post by tig »

wkohler wrote:It richens the mixture, which when the engine is cold, improved driveability for the whiners. This was usually performed in conjunction with adjusting the AFM wiper, so if you decide to remove it and find the car runs less than stupendously, look at the AFM. The resistor can very well be a source of a No-start if the solder joints break, as the CTS signal is necessary to operation of the vehicle.
Makes sense. Thanks. Of course this begs the question: in which direction was the afm wiper adjusted. I've been told never to eff with the wiper.
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