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Re: And so it starts

Posted: May 25, 2022 10:30 AM
by 1st 5er
:wave:

Enough reminiscing, get back to work. :beer:

Re: And so it starts

Posted: May 25, 2022 11:43 AM
by Mike W.
alps wrote: May 24, 2022 5:30 PM
gwb72tii wrote: May 24, 2022 10:33 AM
Karl Grau wrote: May 23, 2022 10:55 PM
alps wrote: May 23, 2022 7:13 PM One of my favorite games - is it the south of France, west of Nice?
I was thinking Mediterranean too but Spain. Maybe somewhere on the Costa Brava?
Bing!! We have a winner, Costa Brava it is! Wonderful place to visit, small towns, decent food, friendly people, and a hiking trail along the coast.
Maybe I should have been less specific, it is west of Nice after all! lol. Looks gorgeous.
Somehow I knew Charles would know the answer.

Re: And so it starts

Posted: May 30, 2022 10:51 AM
by gwb72tii
Started the restoration of my heater and a/c systems.
First thing was to replace the pivot points of the infamous flaps. As much as I tried, the rods are not quite square and now both flaps are slightly angled as they pivot, resulting in the flaps making contact with the box before closing. I’ll be sanding the edge of the flaps so they can close.
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When I removed my hvac system, the bottom drain was broken so now it is epoxied back in place:
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Re: And so it starts

Posted: May 30, 2022 12:15 PM
by vinceg101
Be prepared for that bottom outlet pipe to break off when you try to install it. You have to apply a lot of force to lever it into place and there is almost no amount of epoxy that will withstand that kind of shear force.
I have heard of folks using a neoprene rubber hose as a substitute and still think this is a better solution to this common break. Some research will be in order to figure out how to secure it to the case and make it leak-resistant, but it is possible.

(Here's hoping I'm wrong and you did an excellent job with the epoxy :beer: )

Re: And so it starts

Posted: May 30, 2022 1:15 PM
by gwb72tii
Well thanks for the heads-up Vince. My dash is out of the car so I hope that helps.

Look what Mr. FedEx brought me! A brand new lock system. Maeve’s driver door lock looked like someone had used a flat blade screwdriver to unlock the car. $200 for this kit from ART Performance which they listed as their only one, but ECS has a kit too.

Re: And so it starts

Posted: May 30, 2022 6:18 PM
by Galahad
gwb72tii wrote: May 30, 2022 1:15 PM Well thanks for the heads-up Vince. My dash is out of the car so I hope that helps.

Look what Mr. FedEx brought me! A brand new lock system. Maeve’s driver door lock looked like someone had used a flat blade screwdriver to unlock the car. $200 for this kit from ART Performance which they listed as their only one, but ECS has a kit too.
*image removed*
You probably don't want to post photos of your keys on the internet, just a heads up

Re: And so it starts

Posted: May 31, 2022 12:05 AM
by gwb72tii
you might want to unquote me

thanks btw

Re: And so it starts

Posted: May 31, 2022 11:45 PM
by gwb72tii
Looks like I’ll be picking up Maeve this weekend.

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Re: And so it starts

Posted: Jun 01, 2022 2:50 PM
by John in VA
Some assembly required! Have fun!!

Re: And so it starts

Posted: Jun 02, 2022 12:19 AM
by Mdreamer
That was fast!

Re: And so it starts

Posted: Jun 02, 2022 11:00 AM
by 1st 5er
gwb72tii wrote: May 31, 2022 11:45 PM Looks like I’ll be picking up Maeve this weekend.

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:clap:

Re: And so it starts

Posted: Jun 03, 2022 5:03 PM
by gwb72tii
another picture of progress, this time of the euro valance, front fenders and rear deck lid. I'm getting anxious to have it back and start the rebuild process.
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Re: And so it starts

Posted: Jun 05, 2022 1:24 PM
by gwb72tii
More progress.

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Re: And so it starts

Posted: Jun 05, 2022 5:26 PM
by gwb72tii
I've started to repair/refurbish both the A/C and heater boxes. Part of that was replacing the heater core and this, the evaporator and expansion valve.
On the way back to the Pacific Northwest from Mesa, AZ neither the A/C or heater worked. I'm not sure if any of these parts needed to be replaced but I do not want to be forced to remove the HVAC system after reinstalling it.

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Re: And so it starts

Posted: Jun 05, 2022 11:55 PM
by Mike W.
It looks right from here, but be sure to check you have the right evaporator, several here have bought E28 replacements and gotten E24 evaps, which I am told do not fit.

I don't see a heater core, IMO they fail more than evaporators, and are brand specific, most are Bosch/Behr but I was lucky (not) and had a Sofica, which had to be replaced with a Sofica heater core when mine failed. Price was similar, I just had to make sure I got the right one.

Re: And so it starts

Posted: Jun 06, 2022 12:38 PM
by gwb72tii
I had already replaced the core and put the heater box back together.

Re: And so it starts

Posted: Jun 19, 2022 11:33 AM
by gwb72tii
Maeve is back! And now onto putting her put back together. I think the hardest part will be all of the wiring under the dash. There is a logic to it, and BMW changes connectors so it's hard to misconnect two different circuits.

It wasn't supposed to rain on Saturday, but of course it did as soon as we reached the body shop.
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My body shop guy said my car looked like it lived its life on a golf course, many many dents everywhere. Well, they're all gone:
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And this came yesterday.
if you remember, this is what the dash looked like when I bought Maeve:
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This is what her dash looks like now:
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I was a bit apprehensive about using Just Dashes as some of you had less than great experiences with them, but the dash looks nice and my experience was good. Expensive but good.

First thing to do is to remove the carpet and see if I can clean it up. It is terrible after 34 years of abuse, spilled drinks, dirt and hot weather. Then it's removing the motor and tranny. The shifter is so bad that it was always a challenge to select the right gear when driving north from Mesa AZ.

Re: And so it starts, Maeve

Posted: Jun 22, 2022 9:16 AM
by gwb72tii
More progress today. Maeve had aftermarket tinted windows, so dark it was hard to see into the car. I can see where, if you live in AZ, they might be desirable, but not up here in WA state where too much sun is not a problem.

Thanks to YouTube and those that had done this before me, removing the window tint was about a easy as it could be. Heat gun and patience.
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Re: And so it starts, Maeve

Posted: Jun 26, 2022 11:17 AM
by gwb72tii
I just saw something that surprised me on Maeve. The PO used spacers on the rear wheels, and the left rear wheel is spaced further out than the right rear! At least, with the level of restoration needed on this car, I’ll be able to correct all the wrongs before getting her on the road.
Pretty crazy though.

Re: And so it starts, Maeve

Posted: Jun 26, 2022 1:54 PM
by Mike W.
gwb72tii wrote: Jun 26, 2022 11:17 AM I just saw something that surprised me on Maeve. The PO used spacers on the rear wheels, and the left rear wheel is spaced further out than the right rear! At least, with the level of restoration needed on this car, I’ll be able to correct all the wrongs before getting her on the road.
Pretty crazy though.
That's funny as from the factory the left side is slightly further out than the right and many, including myself, have had problems with tires rubbing, on the left side only.

Re: And so it starts, Maeve

Posted: Jun 27, 2022 12:35 PM
by tig
Holy shit buckets. I'm sad I've missed this thread until now.

Thank you for deciding to go with single-stage Glasurit. You will be soooo much happier that you did. And you will start to notice Zinno resprays with two-stage...and how much better your car looks. ;-).

I know you think you've bit off too much here, but I don't agree. You are doing amazing work.

Subscribed for life!

Re: And so it starts, Maeve

Posted: Jun 27, 2022 2:53 PM
by gwb72tii
It was your use of Glasurit on Vlad that helped make up my mind for me. My 2002tii was painted with Dupont and it will never look correct (until I have it repainted).

Re: And so it starts, Maeve

Posted: Jun 28, 2022 9:38 PM
by gray635
George:

What a great build! Top work.

I was glad to be able to make a very small contribution to Maeve with that driver's side sun visor I shipped out to you today. I will continue to follow your project with great interest and enjoyed very much our text message exchanges today.

Safe travels and good luck! :haul:

Regards,
Mike

Re: And so it starts, Maeve

Posted: Jun 29, 2022 12:27 PM
by gwb72tii
ok, so here is a question for all of you mechanics.
My car came with H&R springs.
So I looked at the code on the springs and H&R says they are for an e34!
Why would someone install these springs?

anybody try this, using e34 springs on their e28?

Re: And so it starts, Maeve

Posted: Jun 30, 2022 8:29 PM
by gwb72tii
a few things done today.

Talked to Mr Fixit about brightening my taillights, and he suggested a good bath for the lights to clean them. The pic doesn't show it but there is around 30+ years of Arizona dust in and on the lights. Then adding one of his upgrades!
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and then, with new gaskets, I re-installed the taillights, at least for now, just to see how it looks. I know this isn't much, but its exciting to me as the taillights are the first pieces to go back ON the car!
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And the lower edge of the rear valance turned out pretty nice. These are before and after pics:
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I am super happy with my body shop man, Brian Hanson. Great guy to deal with, more than reasonable cost wise, and quality workmanship. There is still some light orangepeel to polish out, but the car looks great.

I love zinnoberrot