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Re:

Posted: Dec 21, 2014 4:33 AM
by Globy
DieselBoost wrote:Engine timing for dumb people...

First check that your crank is on position O/T
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next check that your cam is on this position...
use that square on cam to line it
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Then try put your injection pump lock pin to place
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Injection pump can be 180degrees wrong.. so if car does not start you can try to turn it...

and remember remove lock pin before you start :laugh:
I need to install a new pump on my e34, does the pump sprocket only have 2 positions?
How I know I'm installing the new pump in correct position, to start the car?

Re: Dieselboost's official 524td project pics

Posted: Dec 21, 2014 5:12 PM
by DieselBoost
Actually with good luck :D well if you put it wrong, it only starts hardy and makes white smoke and does not take RPM... nothing serious...

if im right there are two pin holes in pump wheel.... one is smaller than other one.... i just dont remember which one was the right...

Re: Dieselboost's official 524td project pics

Posted: Mar 02, 2015 12:12 PM
by JanisH
Hello,
What injectors You Used?

Re: Dieselboost's official 524td project pics

Posted: Mar 24, 2015 8:00 PM
by DieselBoost
JanisH wrote:Hello,
What injectors You Used?
Stock... no need for bigger injectors... and in future with P pump still stock ones.... because engine will stay indirect injection model, not an direct injected.

Re: Dieselboost's official 524td project pics

Posted: Mar 24, 2015 8:06 PM
by DieselBoost
Here us few new pics from our new garage... (my friends former cattle shed)

Well just receiveid "new" mig
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Re: Dieselboost's official 524td project pics

Posted: Mar 24, 2015 8:10 PM
by DieselBoost
DieselBoost wrote:Here us few new pics from our new garage... (my friends former cattle shed)

My new short shifter
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Pic from the garage, notice white w123 turbodiesel on background
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Me dismantling transmission (yep on the floor today)
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Our "new" mig welder
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Re: Dieselboost's official 524td project pics

Posted: Aug 13, 2015 12:35 PM
by DieselBoost
The mighty M21d27 project engine

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Re: Dieselboost's official 524td project pics

Posted: Sep 03, 2015 11:49 AM
by slammin_e28
Ohhhh myyyy.....I am totally on board to see this D27 build up!

Re: Dieselboost's official 524td project pics

Posted: Sep 30, 2015 6:48 PM
by DieselBoost
I got new wheels for my td...
Japan Racing JR9 17x8.5 ET20
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Re: Dieselboost's official 524td project pics

Posted: Nov 06, 2015 10:42 PM
by DieselBoost
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Re: Dieselboost's official 524td project pics

Posted: Nov 21, 2015 5:44 PM
by Boskowalski
I am amazed at your 524 :bow:

A question. I hope to get a mechanical pump installed in my 324td. Do I have to also change the turbo?

Continues to report, much encouragement!

Re: Dieselboost's official 524td project pics

Posted: Jan 16, 2016 1:07 PM
by DieselBoost
Boskowalski wrote:I am amazed at your 524 :bow:

A question. I hope to get a mechanical pump installed in my 324td. Do I have to also change the turbo?

Continues to report, much encouragement!
you can use stock turbo or you can go bigger....

Re: Dieselboost's official 524td project pics

Posted: Jan 16, 2016 10:49 PM
by tig
cek likes this thread.

Re: Dieselboost's official 524td project pics

Posted: Feb 19, 2016 9:52 PM
by DieselBoost
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Re: Dieselboost's official 524td project pics

Posted: Mar 02, 2016 1:06 PM
by DieselBoost
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Re: Dieselboost's official 524td project pics

Posted: Mar 06, 2016 2:52 AM
by DieselBoost
New boost tubes, ready for painting.
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Re: Dieselboost's official 524td project pics

Posted: Mar 07, 2016 11:17 AM
by totheredline
Awesome!!!!

Re: Dieselboost's official 524td project pics

Posted: Mar 07, 2016 2:56 PM
by DieselBoost
New oil lines for turbos
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This will be new engine oil pressure gauge, because old one in console is replaced with another boost gauge (there is two boost gauges to LP turbo and HP turbo and exhaust pressure gauge...
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Re: Dieselboost's official 524td project pics

Posted: Mar 15, 2016 10:38 PM
by DieselBoost
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Re: Dieselboost's official 524td project pics

Posted: Aug 22, 2016 3:40 AM
by DieselBoost
Here is finished product.... i call this engine, biturbo evolution 1.0
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Re: Dieselboost's official 524td project pics

Posted: Aug 23, 2016 4:11 AM
by Andrew 524td
:shock: :shock: :shock: :shock: :shock: Here is the result !!! It is fantastic! Even scary to think how IT accelerates !!

Very, very high quality work, excellent results ;) :clap: :clap: :clap: :bow: :bow: :bow:

Re: Dieselboost's official 524td project pics

Posted: Aug 23, 2016 11:16 PM
by DieselBoost
And here is more stuff..... just got my new seats for my car...
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Re: Dieselboost's 524Compound Biturbodiesel

Posted: Aug 24, 2016 10:49 AM
by Dub-Nub
are those e28 doorcards? they are bad ass and i want some!

Re: Dieselboost's 524Compound Biturbodiesel

Posted: Aug 24, 2016 11:58 AM
by DieselBoost
yes they are.... and stock ones...

Re: Dieselboost's 524Compound Biturbodiesel

Posted: Aug 24, 2016 12:15 PM
by Dub-Nub
DieselBoost wrote:yes they are.... and stock ones...

nice. looks like i need to keep an eye out for it.

Re:

Posted: Aug 25, 2016 9:44 PM
by SPF2006
Coldswede wrote:What is it with you guys over there? Folks in your neck of the woods always seem to have the coolest projects! :up: :bow:
This. Fantastic build thread.

Re: Dieselboost's 524Compound Biturbodiesel

Posted: Sep 09, 2016 7:57 PM
by DieselBoost
Aaaaaand.... here we go again.... when nothing is enough...

I started my 2.7 stroker project with inline injection pump, well i got "little bit" bigger turbos this time
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Re: Dieselboost's 524Compound Biturbodiesel

Posted: Sep 11, 2016 8:12 PM
by tryingtobebest
Hello, i love your build, i am a mechanic and have 11.5 sec R32 GTR and a daily E90 335D with a straight pipe ( http://www.e90post.com/forums/showthread.php?t=1289276 ) im thinking into joining 524tD family so i have few questions for OP!):

#1 What would be absolute max boost/output of the stock fuel system? (I meant mechanical pump with upgraded lifter pump)

#2 If i throw a bigger turbo with intercooler and head gasket with studs what would be next limitation?

#3 Ever considered going something like 6.7L Holset VGT turbocharger, or something similar? Many in 4G63 community using similar on a 2.0L with manual (boost controlled) VGT fins control!?

Re: Dieselboost's 524Compound Biturbodiesel

Posted: Sep 12, 2016 2:31 PM
by DieselBoost
tryingtobebest wrote: #1 What would be absolute max boost/output of the stock fuel system? (I meant mechanical pump with upgraded lifter pump)

#2 If i throw a bigger turbo with intercooler and head gasket with studs what would be next limitation?

#3 Ever considered going something like 6.7L Holset VGT turbocharger, or something similar? Many in 4G63 community using similar on a 2.0L with manual (boost controlled) VGT fins control!?
1: well there is no boost limit like in gas engines, well your engine goes lean, but it does not harm the engine like in gas engines... but there is no reason to go over 2bar with stock injection pump

2: bigger turbo, intercooler and mls gasket + studs.... well next limitation for power is that rotary injection pump, it just dont work in high rpm are like over 4500
ofcourse your clutch will make harakiri if stock :D

3: yes, but boost operated vnt:s are problematic... and vnt turbos are well known ext pressure makers... and i dont trust those,
My friend has vw caddy 1.9tdi with compound turbos LP turbo is garrett gt40 and HP is small vnt.... lot of problems with that vnt... even that is electrically controlled with ecu... but still it made 400hp ;)

Re: Dieselboost's 524Compound Biturbodiesel

Posted: Sep 12, 2016 4:28 PM
by tryingtobebest
Thank you for a fast response man!)
So what would rough output be if lets say i put GT30R or GT35R at 2 or 2.2 bar with intercooler and MLS HG?