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Posted: Aug 16, 2009 12:09 PM
by DieselBoost
couple 524td videos from 1/4mile
my friend car, engine is mildly modified
big "chinacooler", littlebit modified dieselpump, holset 3fd from 70s tracktor with 1.5bar boost, special exhaustmanifold. bigger electric fan.
3.5" straitpipe, sachs race clutch (228mm).
engine is littlebit powerless in some areas, whe had big troubles with engine adjusments. (engine was in parts couple hours before show)
but it worked quite nicely. little bit trim and it goes faster.
exhaustpressure was lower than boost, that was very nice
and engine wasnt overheating anymore.
vids.
http://www.youtube.com/user/boostturbo# ... qafLBzxUfA
http://www.youtube.com/user/boostturbo# ... 59WPe4XAKw
Posted: Aug 17, 2009 10:14 AM
by altus22
What is the area of the turbine exducer on that turbo? Exhaust backpressure lower than the boost is excellent. How did you measure that?
Posted: Aug 18, 2009 12:30 PM
by DieselBoost
turbine exducer is 65mm. with small chamber a/r text is removed so whe dont know that.
but problem in that type charger is very old and compressor wheel is poor and it will surge too early.
compressor wheel is 55mm
pressure was taken from exhaustmanifold with normal airpressure gauge.
in my own car there is a exhaust temperature gauge too.
Posted: Sep 13, 2009 6:20 AM
by DieselBoost
fun with my friend e28 524td, cars owner was the camera man and i was the driver
driving in track was very exciting because this was my first time.
http://www.youtube.com/watch?v=yN-ygvLskOk
http://www.youtube.com/user/boostturbo# ... UXzShgHqtg
Posted: Sep 22, 2009 2:29 PM
by DieselBoost
Word of the day... i gotta it...swineflu.
Posted: Dec 09, 2009 9:23 AM
by DieselBoost
hi.
mild engine almost done...
first start with new turbo.
http://www.youtube.com/user/boostturbo# ... YQZFwz1TBQ
Posted: Mar 27, 2010 8:21 PM
by DieselBoost
Posted: Apr 18, 2010 1:44 PM
by DieselBoost
So... in next week i can finally test my diesel...i hope clutch work properly...
Posted: Apr 18, 2010 7:19 PM
by Frybrid 524td
Keep us posted! I can't wait to hear how it turns out.
Posted: Apr 24, 2010 10:15 PM
by DieselBoost
Yeah! first test drive completed without bigger problems, only one waterhose was broken and i must get a new one.
sorry...only gentle driving this at this time...
my friend said that my diesel sounds like a cummins
here is the vid...
http://www.youtube.com/watch?v=dS3IYvYnuTQ
Here is new burnout vid about my friend car... its e28 524td too.
http://www.youtube.com/watch?v=gqM2pYon0is
Posted: Apr 25, 2010 11:06 AM
by Frybrid 524td
you've got a blown tail light
Posted: Apr 25, 2010 1:51 PM
by DieselBoost
Frybrid 524td wrote:you've got a blown tail light
Hah, not. light is okay but there is no cable connected to it
Posted: May 04, 2010 6:49 PM
by DieselBoost
Fuck!
Oil leak from head gasket.
this is just irritating
it is mystery what is wrong...
head is machined, bolts are new, gasket is new and gemented with vht gasket gement.
and all work is done by the book tactic
and me and my friend are both educated car mecanicals.
this is weird...this is not first gasket what i had changed.
Posted: May 05, 2010 8:28 PM
by DieselBoost
HUH!
Problem solved....it wasnt head gasket
Posted: May 06, 2010 1:37 PM
by rcflyn
so what was it?????
Posted: May 07, 2010 4:33 AM
by DieselBoost
Oil leak was from valve cover...and was very hard to find....it was hard to see it for bare eye because oil was so clean.
Posted: May 18, 2010 2:56 PM
by DieselBoost
So i went to dyno...
for the inspection 85.5kw
and allmost all 140.5kw @4900rpm 289.7nm @ 4600rpm
and stock ip
there is stock underboost controller and nothing touched in the pump.. only timing and screwed
imo. torque is quite lame
Posted: May 18, 2010 3:13 PM
by DieselBoost
Posted: Jun 15, 2010 6:36 AM
by DieselBoost
Ok. here is new burnout video of my 524td
there was huge problems with fuel, ip was taking air while doing burnout....i will make few modifications to fueltank to terminate this.
http://www.youtube.com/watch?v=v-W2ypNTRDY
Posted: Jun 18, 2010 4:34 PM
by Alleslowbuged
Dear,
nice to see you bimmer is running. Good dyno results, they are close to my first results after my restart. at the first dyno measurement i have had also lost aproxximate 100Nm torque, which was caused by a pump failure. From what i have seen this should be near of the upper end with the stock injection pump for the m21 engine, what boost pressure have you run at the test?
I shedule to repiar my failed clutch in the next month and will then go ahead with 12mm plunger and camplate from a iveco pump. My goal is to find another 40hp to get 240hp, do you still shedule 300hp for you engine?
By the side for bimmer looks quite nice, i also love the "tractor" sound without muffler. I have drove my car over the last summer also with "straight pipe" exhaust and loves to floor it with open window. Best is, to stay with low rpm than it really sounds like 8ltr engine displacement and when it was pulled hard, it is likely to hear the turbo.
Good look and best Regards
Alleslowbuged
Best regards
Posted: Jun 18, 2010 10:22 PM
by DieselBoost
at this time power goal is about 350hp but that engine is very heavily modified.
i just came to home from carage
now there is the 12mm rotorheadpump and i found that my 524TD goes nuts with that
allmost shitted to pants....that power is awesome
when is was taking 191hp from stock ip there was 1.9bar boost...it is too much but time was running out and i was thinking that makes maximum power.. so it was more easy to run with big boost.
now i have 2.0bar boost with 12mm rotorhead...
engine temperature stays under 90C
exhaust temperature stays under 700C
exhaust pressure stays same what the boost is.
i think this is big success from me
now i must buy a new waterhose...again OLD waterhose exploded.....im thinking how stupid i am when i use those
Posted: Jul 30, 2010 3:01 AM
by Zubcho
Something new about the project?
Can you tell us the detiled list of the parts that you used and some prices of the parts
Posted: Aug 08, 2010 6:37 PM
by DieselBoost
Zubcho wrote:Something new about the project?
Can you tell us the detiled list of the parts that you used and some prices of the parts
yes i can...not now but soon.
btw... mild engine exploded...
caused by wastegate malfunction boost was about 4bar and headgasket explodet out...
feels little bit stupid because that happened....so next time i will keep eye on gauge...
interesting thig is that my engine last for 15min before explosion...and water temperature was 85-90c so cooling works fine...
ext gas temperature was about 800c-900c
and base engine was stock..
now im changin new gasket and ready to roll again...
at same time im working with super engine....
Posted: Aug 08, 2010 8:14 PM
by Frybrid 524td
What new head gasket are you using? Anything special or just a stock gasket?
Posted: Aug 09, 2010 6:53 PM
by DieselBoost
Frybrid 524td wrote:What new head gasket are you using? Anything special or just a stock gasket?
Stock...because i have one spare
mls gasket is good...but for this engine it is too expensive..
my friend 524td engine is now worked over one year with stock gasket.
power is about 200-250hp and boost 2bar
Posted: Aug 11, 2010 3:42 AM
by Zubcho
4bar COOL
I'm impressed.
Posted: Aug 16, 2010 4:51 PM
by DieselBoost
Fun with my friend car...(me driving)
1.6bar boost
i can reveal...this car is builded from junkyard/trash parts
turbo is now new...not anymore 3fd..
now there is Garrett t04b/t04e hybrid...ofcourse turbo parts are from junkpile
so littlebit imagination and this you can get for cheap
http://www.youtube.com/watch?v=lIV3v1V7__Q
Posted: Sep 13, 2010 8:35 PM
by DieselBoost
So... i repaired my junkpile again.
cyliderhead was totally like a corkscrew caused by heat.
but now it is machined again and engine is running good.
there is one stupid thing to change....there is now fuel pump in tank to getting more fuel for ip but hoses are wrong...
pressure is going to re-circulatingline and leaking lot of fuel out.
Posted: Sep 15, 2010 10:33 AM
by CoyoteStarfish
I hate to make you repeat yourself DieselBoost, but can you go over the modifications you've made to your injection pump again?
I'm getting ready to look for parts to modify my injection pump (12mm head and rotor, 2.8 or 3.2mm cam plate, etc)
Posted: Sep 15, 2010 6:37 PM
by DieselBoost
CoyoteStarfish wrote:I hate to make you repeat yourself DieselBoost, but can you go over the modifications you've made to your injection pump again?
I'm getting ready to look for parts to modify my injection pump (12mm head and rotor, 2.8 or 3.2mm cam plate, etc)
In my ip is cummins 12mm rotorhead.
but there is adjustments wich i cannot tell anything...because guy who made my ip cant tell me anything....secrets....he say.
but use stock cam plate... i use that too. there is only problems if you use steeper plate.
steeper plate fits nicely to low rpm engines like cummins.
just thinking if my ip cant produce fuel amoun what i need, then i will use mb 300tdt ip maded by mynädiesel with 7mm plungers.