Bleeding the cooling system / barfing coolant
Posted: Aug 05, 2024 2:58 PM
Last year I had to replace my water pump and a lower radiator hose (I posted about it), and found that it was a bit of a pain to get the cooling system bled. I did find and read the procedure that is posted somewhere about it; I found that the only way I could get the system bled was by bleeding it both from the bleed screw and from the unused sensor port on the other side of the thermostat (I have a three-port stat housing). But I did get it bled and all was good.
This spring, the heater valve failed. The car is an E12 with a B35 powertrain swap, so replacing that valve was a pain in the ass, but surprisingly not as big of a pain as I was expecting, and I got it done. This obviously required bleeding the cooling system again, which I did the same way I did previously. Like before, I could only get the air out and a normal temp needle if I also bled it / filled it from the sensor port on the stat housing. I took the car on a trip this weekend that involved around a thousand miles of freeway driving. Everything was perfect - needle in normal position, etc. This morning, as I was arriving back to work, at the very end of my trip, I noticed that when I got to a toll booth the needle would climb, then go back when I started moving. When I got to work, I looked under the car and opened the hood, and sure enough, it was barfing coolant onto the ground from the overflow hose in the reservoir. It was running hot because it had barfed out enough that there was now air in the system again.
What am I doing wrong when I refill and bleed the system? It seemed to be bled just fine, and behaved fine for around a thousand miles of driving, the large majority of which was 80mph on the freeway in hot weather. Now it isn't. It did puke a little bit after the last refill/bleed in the fall, but was then fine. My first assumption is that this is user error and there is something I'm not doing right. It should not be this hard.
This spring, the heater valve failed. The car is an E12 with a B35 powertrain swap, so replacing that valve was a pain in the ass, but surprisingly not as big of a pain as I was expecting, and I got it done. This obviously required bleeding the cooling system again, which I did the same way I did previously. Like before, I could only get the air out and a normal temp needle if I also bled it / filled it from the sensor port on the stat housing. I took the car on a trip this weekend that involved around a thousand miles of freeway driving. Everything was perfect - needle in normal position, etc. This morning, as I was arriving back to work, at the very end of my trip, I noticed that when I got to a toll booth the needle would climb, then go back when I started moving. When I got to work, I looked under the car and opened the hood, and sure enough, it was barfing coolant onto the ground from the overflow hose in the reservoir. It was running hot because it had barfed out enough that there was now air in the system again.
What am I doing wrong when I refill and bleed the system? It seemed to be bled just fine, and behaved fine for around a thousand miles of driving, the large majority of which was 80mph on the freeway in hot weather. Now it isn't. It did puke a little bit after the last refill/bleed in the fall, but was then fine. My first assumption is that this is user error and there is something I'm not doing right. It should not be this hard.