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745i-k27 turbo info

Posted: Mar 19, 2007 2:59 PM
by T_C_D
As I now have one of these beauties, I decided to do some research.

Compressor wheel inducer bore is 48mm. This smalll little baby becomes extremely inefficient at anything more than 27/28lbs of air/hr.

The compressor wheel is similar to a T3-60 wheel. Smaller than a T04E-46. It's probably happy at 11/12psi on a stock system.

This is the reason that these cars make a nice tq number and no HP when running elevated boost levels.

Looks like the largest k27 wheel available is 52.5mm.



Just a FYI.

http://www.melett.com/pdfs/KKK/3K%20K27.pdf

Todd

Posted: Mar 19, 2007 4:04 PM
by Jeremy
28 lbs of air is how much power?

Jeremy

Posted: Mar 19, 2007 4:08 PM
by T_C_D
Jeremy wrote:28 lbs of air is how much power?

Jeremy
~280rwhp

Posted: Mar 19, 2007 4:19 PM
by vance
Todd, this is the k27 Porsche turbo set-up I have been looking at. Thought it might be possible to use the cold side with the factory hot side so it would mount to the factory manifold.

Vance

Posted: Mar 19, 2007 4:34 PM
by T_C_D
vance wrote:Todd, this is the k27 Porsche turbo set-up I have been looking at. Thought it might be possible to use the cold side with the factory hot side so it would mount to the factory manifold.

Vance
My turbo guy can upgrade the wheel to the 52mm wheel but I do not know if it's really worth the time and expense.

Todd

Posted: Mar 19, 2007 5:04 PM
by turbodan
My Garrett snail does better than that with a 45mm inducer. Its efficient for more than 30lbs/min at the right pressure ratio. That old K27 technology sucks...

Posted: Mar 19, 2007 5:06 PM
by T_C_D
Vance,

I just bought a spare BMW k27. I am going have someone fit a Garrett wheel in it that will support at least 350rwhp.

Todd

Posted: Mar 19, 2007 5:11 PM
by vance
Sounds like what I'm looking for.

Vance

Posted: Mar 19, 2007 5:13 PM
by johnnye23
:popcorn: :popcorn: :popcorn: Me too.............. Thanks Todd :up: Vance maybe we should have the spare Turbo Modded and swap it out one at a time. Me first :laugh:

Posted: Mar 20, 2007 9:27 AM
by RDAvena
group buy ;)

Posted: Mar 20, 2007 10:28 AM
by M635CSi
RDAvena wrote:group buy ;)
x2

Posted: Mar 20, 2007 12:14 PM
by wickahead
Group buy (x2).

Posted: Mar 20, 2007 12:18 PM
by T_C_D
I'll post a price as soon as it is available. I have a k27 arrving at the turbo shop first of next week. They have a 60 trim wheel and are going to look at it right away.

Todd

Posted: Mar 20, 2007 12:24 PM
by wickahead
T_C_D wrote:I'll post a price as soon as it is available. I have a k27 arrving at the turbo shop first of next week. They have a 60 trim wheel and are going to look at it right away.

Todd
Can you also post how much your turbo rebuilder charges to "go through" a k27? I don't know if this normally includes a new CHRA or not, but I would be interested to know. I would also be interested in your opinion of this rebuilder's work (i.e. highly recommended, or just the guy who is closest to you) - I have a rebuilder out here in Cali. too, but don't know if they know the "in's-and-out's" of these beasts.

Best,
Mark

Posted: Mar 20, 2007 12:34 PM
by T_C_D
wickahead wrote: Can you also post how much your turbo rebuilder charges to "go through" a k27? I don't know if this normally includes a new CHRA or not, but I would be interested to know. I would also be interested in your opinion of this rebuilder's work (i.e. highly recommended, or just the guy who is closest to you) - I have a rebuilder out here in Cali. too, but don't know if they know the "in's-and-out's" of these beasts.

Best,
Mark
I have been using this shop for 7 years. They have never failed me and are fairly priced. Figure $400 for a basic k27 rebuild.

Todd

Posted: Mar 20, 2007 12:50 PM
by Tjn182
I can say through experience that not only does the compressor suck compared to newer turbos in respect to spooling up -- for a small thing it should spool up hellishly fast... it doesn't.

Also, around 5000rpms it stops making power - the thrust starts to fall and there isn't anything you can do about it.

Posted: Mar 20, 2007 1:14 PM
by wickahead
Tjn182 wrote:I can say through experience that not only does the compressor suck compared to newer turbos in respect to spooling up -- for a small thing it should spool up hellishly fast... it doesn't.

Also, around 5000rpms it stops making power - the thrust starts to fall and there isn't anything you can do about it.
I hear ya.

For my purposes, the 745 kit will work fine for now, because I already have a (free to me) 745, a 524td to shove it into (an '85 w/o ABS so the intercooler will fit), and it will be a good first step.

Eventually, I will put a nice TCD kit in my other 524td.

...one project at a time

Posted: Mar 20, 2007 10:45 PM
by Jimmie G
group buy for sure I have a spare as well that needs a cartridge also and one good one let me know as well.

Jimmie

Posted: Mar 24, 2007 10:49 AM
by ecartoys
Not to throw in a monkey wrench but I have been talking to these guys(http://imagineauto.com/Merchant2/mercha ... =930turbos) for a while and from the sound of it their K27 will work on our 745i.

I am not sure what the differences are compare with Todd's mod but I bet we can steal some of their mods for our use to help with spooling and sustaining.

Anyone here from Lenexa, KS?

Posted: Mar 24, 2007 11:32 AM
by turbodan
Tjn182 wrote:I can say through experience that not only does the compressor suck compared to newer turbos in respect to spooling up -- for a small thing it should spool up hellishly fast... it doesn't.

Also, around 5000rpms it stops making power - the thrust starts to fall and there isn't anything you can do about it.
Doesn't the stock 535i start to choke up at about 5k rpm? The b34 isn't really a top end screamer, judging by the dyno charts I've seen. As long as the stock 745 turbo can maintain whatever boost pressure youre using without heating up the charged air, theres no reason for the power to drop off unless VE starts to. If a turbo can make, say, 8 psi from 2k until 6k, and is 70% efficient, the powerband will be very much like the stock curve, just much stronger. You can't force air into a motor despite crappy cam timing. I think the best upgrade would be a b35 cam, as opposed to a larger turbo. It'd probably be cheaper, and almost certainly more effective.

Posted: Mar 24, 2007 12:17 PM
by T_C_D
turbodan wrote: Doesn't the stock 535i start to choke up at about 5k rpm?
No. Not boosted.

Posted: Mar 24, 2007 12:42 PM
by russc
Todd,
While your half correct, the b34 will not make more power in stock form past 5.1k. Even boosted, the best you can get is a flat power curve past 5k. Ive not seen a stock b34 power curve rise past 5k in any dyno.

So "choking" is kinda correct.

RussC
T_C_D wrote:
turbodan wrote: Doesn't the stock 535i start to choke up at about 5k rpm?
No. Not boosted.

Posted: Mar 24, 2007 12:59 PM
by T_C_D
russc wrote:Todd,
While your half correct, the b34 will not make more power in stock form past 5.1k. Even boosted, the best you can get is a flat power curve past 5k. Ive not seen a stock b34 power curve rise past 5k in any dyno.

So "choking" is kinda correct.

RussC
You forgot about my first 3.2L 745i that made peak HP at 6500rpm.

Posted: Mar 24, 2007 1:19 PM
by russc
That was not a "stock" b34.

RussC
T_C_D wrote:
russc wrote:Todd,
While your half correct, the b34 will not make more power in stock form past 5.1k. Even boosted, the best you can get is a flat power curve past 5k. Ive not seen a stock b34 power curve rise past 5k in any dyno.

So "choking" is kinda correct.

RussC
You forgot about my first 3.2L 745i that made peak HP at 6500rpm.

Posted: Mar 26, 2007 8:09 PM
by Velocewest
It's all clear to me now... 8)

Posted: Mar 27, 2007 8:21 AM
by T_C_D
Velocewest wrote:It's all clear to me now... 8)
;)

Posted: Mar 28, 2007 10:33 AM
by c_spargo
russc wrote:Todd,
While your half correct, the b34 will not make more power in stock form past 5.1k. Even boosted, the best you can get is a flat power curve past 5k. Ive not seen a stock b34 power curve rise past 5k in any dyno.

So "choking" is kinda correct.
So what's the bottleneck there? The stock flow through the head? The AFM? ( I think it's funny the AFM necks down to significantly smaller that any of the rest of the intake system at the entrance where it gets rectangular...)

Posted: Mar 28, 2007 10:35 AM
by T_C_D
c_spargo wrote:
So what's the bottleneck there? The stock flow through the head? The AFM? ( I think it's funny the AFM necks down to significantly smaller that any of the rest of the intake system at the entrance where it gets rectangular...)
The 2 valve cyl head.

Posted: Mar 28, 2007 1:56 PM
by Jeremy
Stock cam. Torque will come on and fall off later with a more performance oriented cam. BMW designed these motors to have a nice fat mid range for the typical American consumer and succeeded on that front quite nicely.

Jeremy

Posted: Mar 28, 2007 2:05 PM
by turbodan
T_C_D wrote:
c_spargo wrote:
So what's the bottleneck there? The stock flow through the head? The AFM? ( I think it's funny the AFM necks down to significantly smaller that any of the rest of the intake system at the entrance where it gets rectangular...)
The 2 valve cyl head.
Even 2v heads can be made to run top end. I've seen some dynos with hot cams and ITB's that made remarkable power remarkably high up. The one thing I've never seen from a tuned BMW 2v engine is a good low end. 4v engines like the s54 or s38 always seem to have more low end and a less remarkable climb onto the powerband. A very flat torque curve. The most aggressive 2v motors always take a big step onto the powerband. I prefer that kind of engine. I also grew up racing two strokes. Coincidence?