I just found the next weak link in the drivetrain . . .

Discussion pertaining to positive pressure E28s.
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Jeremy
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Post by Jeremy »

Got the fuel pressure gauge hooked up and secured to the windshield wiper. FPR tested fine, 40psi at idle, 48 with the vacuum line disconnected. Took it for a spin and floored it, fuel pressure jumped to 50psi, then 60psi as boost came on. OK, now to find some bigger roads so I can test higher speeds and higher revs. Go to the nearest highway on ramp (it's long and uphill, perfect!), wait for traffic to clear and take off. Shift second and floor it and all of a sudden WHAM WHAM WHAM!! from under the car. Much nastier than any kind of wheel hop I've ever experienced, so I let out and hear exhaust. Slightly confused but knowing something has gone wrong at this point, I pull over to find my differential spilling gear oil all over the place and I can see the differential and rear exhaust practically sitting on the ground. !@#$

Post mortem revealed that the diff mount bolt stayed attached, however it ripped the attachment point clean off the underside of the car. :( The slamming that ensued from the unsecured differential popped the exhaust free at the front at the slip fit from the downpipe. The slamming of the differential into the pavement (I saw the marks on the asphault) caused the oil drain fitting to break clean off, hence the dumping of the gear oil.

I'm hoping the half shafts and differential survived unscathed. Let this be a lesson to others. It was posted on another board here recently, but I'll say it again since I wish I'd done it. If your chassis has high mileage or has been subjected to hard use, pull the rear seat and inspect the mounting points for the subframe studs. I don't know where you'd get access to it, but also check the spot where the subframe bolt attaches for any signs of fatigue. My car had been autocrossed often by the PO, and at 240k miles, I gues putting 300ft-lbs of torque to the ground was just too much for it. Poly filled diff mount might have relieved some of the stess on that one attachment point.

Hopefully I'll have it fixed and ready for the Bavarian show this weekend. I really don't want to drive the Jeep up there for a second year in a row.

Jeremy
Yellow2
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Post by Yellow2 »

Ahh Jeremy. The joys of ownin a turbo car. Although fun an hell, everything WILL break. I hope you get everything fixed fast enough to get up for the fest with it, and I hope no xtra damage is done when you actually start tackling the job. Expect these days and nights of working on the car to come again. Sorry it had to happen.
Jeremy
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Post by Jeremy »

Just back from the shop. Apparently I was unfamiliar with the construction of differential mounts and made a mistake. The mount did not rip away from the body, it merely blew itself to pieces. New urethane filled mount goes in tomorrow after the differential cover gets replaced, then re-hang the now slightly damaged exhaust. Should be back in business for the Show n Shine this weekend. :D

Jeremy
Shawn D.
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Post by Shawn D. »

Jeremy,

I'd be concerned about the subframe mount studs, seeing as how they probably got tweaked -- I'd replace them if I were you.

-Shawn
Boru
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Post by Boru »

To add to what Shawn said, check the thrust arms that go from sub-frame bolt forward to the body... might have bent... this is why I reinforced mine.
Jeremy
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Post by Jeremy »

You're both absolutely right. Thrust arm on the passenger side is tweaked pretty good, and the subframe "housing" on that side isn't looking too healthy. I'll be taking it easy, but it's nothing that'll prevent me from getting to Portsmouth and back.

Repairs/ reinforcements to those areas are next.

Jeremy

[Edit by Jeremy on [TIME]1127968131[/TIME]]
rundatrack
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Post by rundatrack »

What things would you recommend strenthening.....for a future turbo car...

Kinda like a check list...
Jeremy
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Post by Jeremy »

[QUOTE="rundatrack"]What things would you recommend strenthening.....for a future turbo car...

Kinda like a check list...[/QUOTE]

Flexane filled differential mount and subframe bushings should almost be mandatory I think. Certainly at least the diff mount if I tore one apart at a relatively sedate 10psi non intercooled. Make sure the attachment points for the subframe are 100% and repair if neccessary.

Jeremy


[Edit by Jeremy on [TIME]1128048193[/TIME]]
chrism
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Post by chrism »

your wallet

[QUOTE="rundatrack"]What things would you recommend strenthening.....for a future turbo car...

Kinda like a check list...[/QUOTE]
T_C_D
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Post by T_C_D »

[QUOTE="Jeremy"] at a relatively sedate 10psi non intercooled.

Jeremy[/QUOTE]

303rwtq is hardly sedate for a car that has 180rwtq stock! :D
BDK
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Post by BDK »

your wallet


Muahhahahahahahahhahaqhahahahaaaa

Now that is funny....and true....
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