745i-k27 turbo info

Discussion pertaining to positive pressure E28s.
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

745i-k27 turbo info

Post by T_C_D »

As I now have one of these beauties, I decided to do some research.

Compressor wheel inducer bore is 48mm. This smalll little baby becomes extremely inefficient at anything more than 27/28lbs of air/hr.

The compressor wheel is similar to a T3-60 wheel. Smaller than a T04E-46. It's probably happy at 11/12psi on a stock system.

This is the reason that these cars make a nice tq number and no HP when running elevated boost levels.

Looks like the largest k27 wheel available is 52.5mm.



Just a FYI.

http://www.melett.com/pdfs/KKK/3K%20K27.pdf

Todd
Jeremy
Beamter
Beamter
Posts: 15844
Joined: Feb 12, 2006 12:00 PM
Location: Connecticut

Post by Jeremy »

28 lbs of air is how much power?

Jeremy
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

Post by T_C_D »

Jeremy wrote:28 lbs of air is how much power?

Jeremy
~280rwhp
vance
Posts: 1576
Joined: Aug 26, 2006 11:22 PM
Location: Home of 5erFest 2009

Post by vance »

Todd, this is the k27 Porsche turbo set-up I have been looking at. Thought it might be possible to use the cold side with the factory hot side so it would mount to the factory manifold.

Vance
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

Post by T_C_D »

vance wrote:Todd, this is the k27 Porsche turbo set-up I have been looking at. Thought it might be possible to use the cold side with the factory hot side so it would mount to the factory manifold.

Vance
My turbo guy can upgrade the wheel to the 52mm wheel but I do not know if it's really worth the time and expense.

Todd
turbodan
Posts: 9223
Joined: Jan 09, 2007 10:19 PM

Post by turbodan »

My Garrett snail does better than that with a 45mm inducer. Its efficient for more than 30lbs/min at the right pressure ratio. That old K27 technology sucks...
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

Post by T_C_D »

Vance,

I just bought a spare BMW k27. I am going have someone fit a Garrett wheel in it that will support at least 350rwhp.

Todd
vance
Posts: 1576
Joined: Aug 26, 2006 11:22 PM
Location: Home of 5erFest 2009

Post by vance »

Sounds like what I'm looking for.

Vance
johnnye23
Posts: 5059
Joined: Sep 27, 2006 3:47 PM
Location: Auburn Ca
Contact:

Post by johnnye23 »

:popcorn: :popcorn: :popcorn: Me too.............. Thanks Todd :up: Vance maybe we should have the spare Turbo Modded and swap it out one at a time. Me first :laugh:
Last edited by johnnye23 on Mar 20, 2007 10:39 AM, edited 1 time in total.
RDAvena
Posts: 514
Joined: Feb 12, 2006 12:00 PM
Location: Falcon, CO

Post by RDAvena »

group buy ;)
M635CSi
Posts: 1587
Joined: Apr 09, 2006 6:25 PM
Location: .From Sea to Shining Sea

Post by M635CSi »

RDAvena wrote:group buy ;)
x2
wickahead
Posts: 655
Joined: Feb 12, 2006 12:00 PM
Location: Fairfax, CA

Post by wickahead »

Group buy (x2).
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

Post by T_C_D »

I'll post a price as soon as it is available. I have a k27 arrving at the turbo shop first of next week. They have a 60 trim wheel and are going to look at it right away.

Todd
wickahead
Posts: 655
Joined: Feb 12, 2006 12:00 PM
Location: Fairfax, CA

Post by wickahead »

T_C_D wrote:I'll post a price as soon as it is available. I have a k27 arrving at the turbo shop first of next week. They have a 60 trim wheel and are going to look at it right away.

Todd
Can you also post how much your turbo rebuilder charges to "go through" a k27? I don't know if this normally includes a new CHRA or not, but I would be interested to know. I would also be interested in your opinion of this rebuilder's work (i.e. highly recommended, or just the guy who is closest to you) - I have a rebuilder out here in Cali. too, but don't know if they know the "in's-and-out's" of these beasts.

Best,
Mark
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

Post by T_C_D »

wickahead wrote: Can you also post how much your turbo rebuilder charges to "go through" a k27? I don't know if this normally includes a new CHRA or not, but I would be interested to know. I would also be interested in your opinion of this rebuilder's work (i.e. highly recommended, or just the guy who is closest to you) - I have a rebuilder out here in Cali. too, but don't know if they know the "in's-and-out's" of these beasts.

Best,
Mark
I have been using this shop for 7 years. They have never failed me and are fairly priced. Figure $400 for a basic k27 rebuild.

Todd
Tjn182
Posts: 1782
Joined: Feb 12, 2006 12:00 PM
Location: Charlotte, NC

Post by Tjn182 »

I can say through experience that not only does the compressor suck compared to newer turbos in respect to spooling up -- for a small thing it should spool up hellishly fast... it doesn't.

Also, around 5000rpms it stops making power - the thrust starts to fall and there isn't anything you can do about it.
wickahead
Posts: 655
Joined: Feb 12, 2006 12:00 PM
Location: Fairfax, CA

Post by wickahead »

Tjn182 wrote:I can say through experience that not only does the compressor suck compared to newer turbos in respect to spooling up -- for a small thing it should spool up hellishly fast... it doesn't.

Also, around 5000rpms it stops making power - the thrust starts to fall and there isn't anything you can do about it.
I hear ya.

For my purposes, the 745 kit will work fine for now, because I already have a (free to me) 745, a 524td to shove it into (an '85 w/o ABS so the intercooler will fit), and it will be a good first step.

Eventually, I will put a nice TCD kit in my other 524td.

...one project at a time
Jimmie G
Posts: 452
Joined: Feb 12, 2006 12:00 PM

Post by Jimmie G »

group buy for sure I have a spare as well that needs a cartridge also and one good one let me know as well.

Jimmie
ecartoys
Posts: 211
Joined: Jan 22, 2007 10:19 PM
Location: So Cal

Post by ecartoys »

Not to throw in a monkey wrench but I have been talking to these guys(http://imagineauto.com/Merchant2/mercha ... =930turbos) for a while and from the sound of it their K27 will work on our 745i.

I am not sure what the differences are compare with Todd's mod but I bet we can steal some of their mods for our use to help with spooling and sustaining.

Anyone here from Lenexa, KS?
turbodan
Posts: 9223
Joined: Jan 09, 2007 10:19 PM

Post by turbodan »

Tjn182 wrote:I can say through experience that not only does the compressor suck compared to newer turbos in respect to spooling up -- for a small thing it should spool up hellishly fast... it doesn't.

Also, around 5000rpms it stops making power - the thrust starts to fall and there isn't anything you can do about it.
Doesn't the stock 535i start to choke up at about 5k rpm? The b34 isn't really a top end screamer, judging by the dyno charts I've seen. As long as the stock 745 turbo can maintain whatever boost pressure youre using without heating up the charged air, theres no reason for the power to drop off unless VE starts to. If a turbo can make, say, 8 psi from 2k until 6k, and is 70% efficient, the powerband will be very much like the stock curve, just much stronger. You can't force air into a motor despite crappy cam timing. I think the best upgrade would be a b35 cam, as opposed to a larger turbo. It'd probably be cheaper, and almost certainly more effective.
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

Post by T_C_D »

turbodan wrote: Doesn't the stock 535i start to choke up at about 5k rpm?
No. Not boosted.
russc
Posts: 1759
Joined: Feb 12, 2006 12:00 PM
Location: SF Bay Area, CA
Contact:

Post by russc »

Todd,
While your half correct, the b34 will not make more power in stock form past 5.1k. Even boosted, the best you can get is a flat power curve past 5k. Ive not seen a stock b34 power curve rise past 5k in any dyno.

So "choking" is kinda correct.

RussC
T_C_D wrote:
turbodan wrote: Doesn't the stock 535i start to choke up at about 5k rpm?
No. Not boosted.
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

Post by T_C_D »

russc wrote:Todd,
While your half correct, the b34 will not make more power in stock form past 5.1k. Even boosted, the best you can get is a flat power curve past 5k. Ive not seen a stock b34 power curve rise past 5k in any dyno.

So "choking" is kinda correct.

RussC
You forgot about my first 3.2L 745i that made peak HP at 6500rpm.
russc
Posts: 1759
Joined: Feb 12, 2006 12:00 PM
Location: SF Bay Area, CA
Contact:

Post by russc »

That was not a "stock" b34.

RussC
T_C_D wrote:
russc wrote:Todd,
While your half correct, the b34 will not make more power in stock form past 5.1k. Even boosted, the best you can get is a flat power curve past 5k. Ive not seen a stock b34 power curve rise past 5k in any dyno.

So "choking" is kinda correct.

RussC
You forgot about my first 3.2L 745i that made peak HP at 6500rpm.
Velocewest
Posts: 1558
Joined: Feb 12, 2006 12:00 PM
Location: UK

Post by Velocewest »

It's all clear to me now... 8)
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

Post by T_C_D »

Velocewest wrote:It's all clear to me now... 8)
;)
c_spargo
Posts: 1248
Joined: Feb 12, 2006 12:00 PM
Location: In the basement with greasy hands

Post by c_spargo »

russc wrote:Todd,
While your half correct, the b34 will not make more power in stock form past 5.1k. Even boosted, the best you can get is a flat power curve past 5k. Ive not seen a stock b34 power curve rise past 5k in any dyno.

So "choking" is kinda correct.
So what's the bottleneck there? The stock flow through the head? The AFM? ( I think it's funny the AFM necks down to significantly smaller that any of the rest of the intake system at the entrance where it gets rectangular...)
T_C_D
Posts: 7733
Joined: May 27, 2009 11:42 AM
Location: Twin Cities
Contact:

Post by T_C_D »

c_spargo wrote:
So what's the bottleneck there? The stock flow through the head? The AFM? ( I think it's funny the AFM necks down to significantly smaller that any of the rest of the intake system at the entrance where it gets rectangular...)
The 2 valve cyl head.
Jeremy
Beamter
Beamter
Posts: 15844
Joined: Feb 12, 2006 12:00 PM
Location: Connecticut

Post by Jeremy »

Stock cam. Torque will come on and fall off later with a more performance oriented cam. BMW designed these motors to have a nice fat mid range for the typical American consumer and succeeded on that front quite nicely.

Jeremy
turbodan
Posts: 9223
Joined: Jan 09, 2007 10:19 PM

Post by turbodan »

T_C_D wrote:
c_spargo wrote:
So what's the bottleneck there? The stock flow through the head? The AFM? ( I think it's funny the AFM necks down to significantly smaller that any of the rest of the intake system at the entrance where it gets rectangular...)
The 2 valve cyl head.
Even 2v heads can be made to run top end. I've seen some dynos with hot cams and ITB's that made remarkable power remarkably high up. The one thing I've never seen from a tuned BMW 2v engine is a good low end. 4v engines like the s54 or s38 always seem to have more low end and a less remarkable climb onto the powerband. A very flat torque curve. The most aggressive 2v motors always take a big step onto the powerband. I prefer that kind of engine. I also grew up racing two strokes. Coincidence?
Post Reply