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Rebuilt M30

Posted: Oct 08, 2017 4:36 AM
by Soundstorm
This was a long running project that I finished in April. Hadn't shared these pictures yet for some reason, but there is no reason to keep them for myself. A friend of mine took them, so all credit goes to him (https://www.instagram.com/mayolonaise/).

The engine itself is a Frankenstein of 4 engines: '79 M90B35, '81 M30B28, '82 M30B34, '90 M30B30
Had quite some trouble with getting an aggressive camshaft to fit, Had to do loads of measurements to find the lift/duration range that could fit my piston type + deck hight +...
The M90 block had some water damage on #6, so I got an M30 block bored to the right specs of the M90.
Running a complete Motronic 1.3 on it (from an M20B20). Will be do tuning quite soon using an Ostrich, but still have an exhaust leak preventing me of using a wideband lamda sensor during tuning.

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Re: Rebuilt M30

Posted: Oct 08, 2017 7:12 AM
by Tiit
Wow. Amazing work. Why 2,5/2,8 manifold? Is it better than b35 manifold? I like the wheels too.

Re: Rebuilt M30

Posted: Oct 08, 2017 9:16 AM
by muleskinner
museum quality

Re: Rebuilt M30

Posted: Oct 09, 2017 2:27 PM
by Soundstorm
Tiit wrote:Wow. Amazing work. Why 2,5/2,8 manifold? Is it better than b35 manifold? I like the wheels too.
It's a 3.5 intake manifold. I cut/weld the 2.5/2.8 purely for the optical illusion when going to the technical control ;)

Re: Rebuilt M30

Posted: Oct 09, 2017 2:43 PM
by TheGraye28
That is dedication. I assume because of emissions laws in Belgium?

Re: Rebuilt M30

Posted: Oct 09, 2017 10:25 PM
by Das_Prachtstrasse
Looks fantastic. What's the spec on the cam and pistons?

Re: Rebuilt M30

Posted: Oct 10, 2017 2:10 PM
by BenGerman
Stunning detail work on the engine.
That thing is to pretty to be in the car!

Re: Rebuilt M30

Posted: Oct 10, 2017 3:33 PM
by BRRV
Reference quality.

Re: Rebuilt M30

Posted: Oct 12, 2017 12:27 AM
by maybeillbuyit
Amazing work. we need more pics and details, please

Re: Rebuilt M30

Posted: Oct 12, 2017 1:03 PM
by nik77356
Yes, more details please! What Crank, Rods, Pistons did you use? What are the Camshaft specs?

Re: Rebuilt M30

Posted: Oct 12, 2017 1:29 PM
by ahab
Beautiful work. Is she in and driving? I'm curious how the tuning went with 19lb injectors. I would have thought 24lb could have been more appropriate, depending on the cam and compression specs.

Re: Rebuilt M30

Posted: Oct 13, 2017 2:14 PM
by dan101smith
All the brackets, fuel rail etc - are they new, or have you had them re-finished?

Re: Rebuilt M30

Posted: Oct 15, 2017 2:44 PM
by Soundstorm
TheGraye28 wrote:That is dedication. I assume because of emissions laws in Belgium?
No engine swaps allowed...
nik77356 wrote:Yes, more details please! What Crank, Rods, Pistons did you use? What are the Camshaft specs?
Crank, rods and pistons are stock M90. So 93.4mm flat pistons, 84mm crank. I was already too far into the build when I acquired an 86mm crank, would have been cool to have thrown that in there.
Cam specs:
duration @ 0.1mm: 294°294
duration @ 1.0mm: 243°243
valve lift: 9.45mm9.45mm
valve lift @ TDC: 2.00mm 2.00mm
ahab wrote:Beautiful work. Is she in and driving? I'm curious how the tuning went with 19lb injectors. I would have thought 24lb could have been more appropriate, depending on the cam and compression specs.
Yes, been driving for almost 3000km now. No tuning yet as I have an exhaust leak preventing a correct WB lambda measurement. But it's running ok in closed loop with the NB lambda. Haven't ran WOT yet :oops:
If I remember correctly, the fuel pressure regulator is 0.5bar higher than the one that was with the injectors.

We'll see how it goes. :D
dan101smith wrote:All the brackets, fuel rail etc - are they new, or have you had them re-finished?
Everything has been sand blasted and painted/re-plated. Only a few buts/bolts are new.

Re: Rebuilt M30

Posted: Oct 15, 2017 3:12 PM
by Soundstorm
maybeillbuyit wrote:Amazing work. we need more pics and details, please
Added some more pictures here: https://imgur.com/a/qRGXr

Re: Rebuilt M30

Posted: Oct 15, 2017 8:50 PM
by waynet1
That's just down right sexy. :cool: :bow:

Re: Rebuilt M30

Posted: Oct 16, 2017 11:20 PM
by tig
I like your style. And your photos. Well done.

Re: Rebuilt M30

Posted: Oct 28, 2017 10:00 PM
by spydaman
Nice build

Re: Rebuilt M30

Posted: Oct 29, 2017 12:01 AM
by Hffvdbl
Nice work!

Re: Rebuilt M30

Posted: Dec 17, 2017 8:17 PM
by Nebraska_e28
Where did you source the adjustable cam gear & how was it notched with the timing grooves?